Crack-free production from the first to the last part

• path controlled axis control
• individual tension release of each press axis after pressing. This prevents cracks because of a controlled expansion of the different powder columns.
• synchronized removal of the press parts by all punch axes as well as the die to release the compacts gently without shear cracks.
• specially developed guiding system with tightest tolerances

Ideal density distribution from the first to the last part

• synchronized movement of the punch axes
• programming of proportionally accelerated or decelerated movements in relation to the eccentric rotation in order to configure the optimum press process.
• automatic fill correction separate for each powder column, where the fixed powder density in the compact remains at the output value during the entire production.

Exact part height from the first to the last part

• exact positioning of the punch axes even without fixed stops
• design of the mechanical components of the adapter plates by FEM (Finite Element Method)
• specially developed automatic clearance compensation

Flexibility during the set-up of the press program

• free programming of all movements, like fill- transfer- press- and removal position. This makes it possible to program, under filling, profile filling etc.
• no mechanical adjustments and follow-up necessary due to the fixed-stop-free production.
• Therefore, short changing periods from one product to the next (from last good part to the first new good part about 1,5h).
• There is also the possibility to realise higher counter forces than mentioned above through integrated stops.
• individual pressure release of each tool axis after pressing

Economic efficiency from the first to the last part

• short set-up times from the last to the first good part of a new production series
• permanent quality control during production is automatically carried out by the press
• This results in a reduction of personnel expenses and leads to a reduction of the piece cost.
• Reduction of production keeping investments through fast change between different product series.
• low energy consumption through suitable system combination which reduces the operational costs.
• -Savings through long term wearresisting production due to KOMAGE special control system, specially developed for the MEGA Adapter, combined with an automatic lubricating system developed by KOMAGE(ALS).
• Guiding bushes manufactured with tightest tolerances eliminates unwanted strain on the tooling.
• short set-up times by storing and recalling once entered programs.
• no stand still periods during programming of press because of KOMEDIT.
• reduction of set-up times because of tool change in the machine, therefore only one adapter is necessary for all product series.
• lowering of piece cost through high stroke rates even with complex parts
• reduction of tool costs through optional temperature equalization of tools.
• short amortisation times due to high stroke rates, short tool changing times, low
• operation- and maintenance costs, low staff costs and, of course, optimal production quality
• The best statement is made by the customers: 5 years free of disturbances in 3-shift operation.